application...
Actuator for 3rd row seat to flip, fold, tumble and remove seat.
challenge...

Timed release mechanism

Handle to carry 25kg seat

1-million pieces/year
results...

Integrated 1-handle system

Integrated interlocks
High quality, supported by 27 in-process checks
application...
One handle to provide flip, fold, tumble and recline.
challenge...

Mechanism travel variation

Release force variation

Child release under 20N
results...

Integrated 1-handle system

Energy storage

Central tolerance control

20N push-button release
application...
Powered, cable-based system to offer consumers a powered sliding door.
challenge...

'cable destroyer' routing

500-lbs loads

Achieving durability

environment
results...

Innovative conduit jacket

High durability

High efficiency

High reliability
application...
Design a power drive system that meets the OEM specification at a lower cost.
challenge...

Increase operational speed

Meet difficult specifications

Lower costs
results...

New motor drive system

Achieved specifications

Lowered costs
application...
Make foot pedals adjustable to accommodate all drivers, and address rumored government mandates.
challenge...

Increase travel speed

Meet difficult specifications

Lower costs

Lower noise level
results...
Developed specifications for new product and developed a flexshaft and tube to achieve noise, vibration and durability requirements
application...
New crash regulations mandate doors remained closed in vehicle crash.
challenge...

No base specifications

Cold weather requirements

High side loads and cycle life

Durability requirements
results...
Identified strand construction for environmental specs, and developed new birdcage conduit that met 2,000N
side loads.
application...
Mechanical system that 'feels' digital, with high quality required to enter the market.
challenge...

High quality expectation

High volume and efficiency

Support global production
results...
Provided, highly efficient, consistent part with regional support to each customer location.
application...
At the time, there were no lumbar controls in vehicles.
challenge...

High static loads

Crash spike loads

Low efforts
results...
Developed conduit and end fittings to meet high spike loads and high tensile loads during life of part.
application...
VA / VE to lower costs.
challenge...

Variable operating effort

Reduce costs
results...
Safe and easy to use design at a lower cost.
application...
Design remote lumbar adjustment mechanism that is within easy reach.
challenge...

Improved ergonomics

Improve 'look and feel'

Secure position adjustment
results...

Innovative clutch design

Ergonomic improvement

Cosmetically appealing

'Feels good' to consumers
application...

Increased reliability

Infinite adjustability

Reduce warranty claims
challenge...

New reliable clutch needed

Limited packaging space

No objectionable noise
results...
Designed new clutch utilizing a unique spring material that eliminated back-drive and produced zero noise.
application...

Safe and easy to use design

Lower cost
challenge...

High efforts

Design 'hold open' feature
results...
Designed new actuator that is low in effort and is safe to use with an integrated hold-open feature.
application...
Improved design to increase durability, reduce effort in use and reduce cost.
challenge...

Confined packaging space

High effort to overcome

Poor available routing
results...
Designed integrated guide tube and attachment components that reduced assembly time and increased efficiency.
application...
Generic vest cable system that allows for release and reassembly in 30-seconds.
challenge...
Achieve 100% reliability for the sequential release of multiple points at zero weight gain.
results...
Collaborated on specifications to innovate a new system that is 100% reliable and can be released and reassembled in under 30-seconds.